Diagnostic Reagent Filling Line with Servo Motor Capping Power and 800mm Diameter Turntable for ±1~2% Filling Accuracy

Product Description:

The Diagnostic Reagent Filling Line is a highly advanced and precise solution designed specifically for the biochemistry reagent filling capping labeling line requirements. This state-of-the-art system integrates multiple cutting-edge technologies to ensure exceptional performance, accuracy, and reliability in the filling and capping processes of diagnostic reagents. Engineered to meet the stringent demands of the pharmaceutical and diagnostic industries, this line provides a seamless and automated workflow that significantly enhances productivity and quality control.

One of the standout features of this Diagnostic Reagent Filling Machine is its torque control, which utilizes sophisticated servo technology. This ensures precise and consistent torque application during the capping process, preventing damage to caps and bottles while securing an airtight seal. The servo-driven torque control mechanism allows for adjustable and reliable capping force, which is essential for handling various bottle types and cap materials commonly used in diagnostic reagent packaging.

The filling and capping machine incorporates an intelligent online detection system that continuously monitors critical parameters throughout the production process. This system is capable of detecting abnormal filling conditions such as obviously less filling, missing caps, and crooked caps. Upon identifying any of these abnormalities, the machine automatically triggers an alarm and rejects the defective product to maintain the highest standards of quality. Furthermore, if three consecutive alarms are recorded, the entire system will automatically shut down to prevent further issues and allow for immediate troubleshooting. This feature ensures minimal product loss and significantly reduces the risk of faulty diagnostic reagent packaging reaching the market.

The Diagnostic Reagent Filling Machine is capable of handling actual filling volumes ranging from 10ml to 500ml, making it versatile enough to accommodate different product specifications and vial sizes. This wide filling range makes the line suitable for various diagnostic reagents, from small-volume biochemical samples to larger reagent containers, allowing manufacturers to utilize a single system for multiple product lines.

Bottle loading is efficiently managed through an 800mm diameter turntable, which provides smooth and continuous bottle feeding into the filling and capping stations. This design ensures stable bottle positioning and optimal throughput rates, enhancing overall operational efficiency. The turntable system is designed for easy integration with upstream and downstream equipment, facilitating a streamlined production flow within the biochemistry reagent filling capping labeling line.

The capping method employed in this Diagnostic Reagent Filling Machine is both innovative and highly precise. A robotic arm automatically picks up and delivers caps to the pre-capping station, ensuring consistent handling and placement. The pre-rotating angle is equal to or greater than 360°, allowing for thorough alignment and preparation before the final capping step. The servo capping process then applies a controlled and accurate torque to secure the cap firmly onto the bottle. This robotic and servo-controlled approach minimizes manual intervention, reduces errors, and increases the overall reliability and quality of the packaging process.

Overall, the Diagnostic Reagent Filling Line offers a comprehensive solution for manufacturers seeking a reliable, efficient, and high-precision system for diagnostic reagent packaging. Its integration of servo torque control, advanced online detection, flexible filling volumes, efficient bottle loading, and robotic capping technology makes it an indispensable asset in the biochemistry reagent filling capping labeling line. By deploying this Diagnostic Reagent Filling Machine, companies can achieve greater production consistency, higher product safety, and enhanced operational efficiency, ultimately supporting the delivery of high-quality diagnostic reagents to the healthcare market.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Equipped with a servo motor for precise capping power
• Integrated Zebra Printer for accurate labeling and printing
• Bottle loading method using an 800mm diameter turntable for efficient handling
• 600mm turntable for buffering before labeling to ensure smooth operation
• Operates with compressed air pressure of 0.4～0.8Mpa for reliable performance
• Specialized Biochemistry reagent filler designed for high precision filling
• Versatile reagent filler and capper suitable for various diagnostic reagent containers

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, originating from Qidong, Jiangsu, is a highly efficient and reliable solution designed specifically for the pharmaceutical and biochemical industries. This advanced filling and capping machine is ideal for accurately handling diagnostic reagents, ensuring high precision and maintaining product integrity throughout the production process. With certifications including CE, ISO, GMP, UL, TUV, and SGS, this machine meets international standards for quality and safety, making it a trusted choice for manufacturers worldwide.

This diagnostic reagent filling machine is particularly suitable for filling wedge-shaped flat biochemistry bottles (R1 and R2), accommodating two kinds of biochemical bottles. Operators can conveniently insert the bottles directly into the equipment’s star wheel, streamlining the production process and reducing manual labor. The machine is also equipped with a Zebra printer for precise labeling, alongside a vertical round bottle servo labeling machine, which supports multiple sizes of round plastic bottles, further enhancing its versatility in different production scenarios.

With a production capacity of approximately 15 to 20 bottles per minute for 100ml bottles, the PERWIN PW-JSGX220 filling and capping machine is perfect for medium-scale manufacturing environments that demand consistent output without compromising on quality. The integration of filling, capping, and labeling functions into a single line simplifies operations and improves efficiency, making it an excellent choice for laboratories, diagnostic reagent manufacturers, and biochemical product producers.

Packaging for shipment is handled with care, using export standard wooden cases to ensure the machine arrives safely at its destination. The supply ability stands at 10 units per month, with a minimum order quantity of just one unit, making it accessible for both large manufacturers and smaller enterprises. Pricing is negotiable to accommodate different budget requirements, and delivery time is approximately 60 working days. Payment terms are based on TT, providing flexible financial arrangements for clients.

In summary, the PERWIN PW-JSGX220 diagnostic reagent filling machine excels in various application occasions and scenarios where reliable, high-precision filling and capping of biochemical reagents are essential. Whether in pharmaceutical production lines, diagnostic reagent preparation facilities, or biochemical laboratories, this filling and capping machine offers a robust, certified, and efficient solution tailored to meet diverse production needs and ensure smooth operational workflow.

Customization:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, is a highly efficient filling and capping machine designed specifically for biochemistry reagent filling capping labeling line applications. Originating from Qidong, Jiangsu, this advanced diagnostic reagent filling machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring top-quality performance and compliance with international standards.

This filling and capping machine features 2 sets of peristaltic pumps equipped with LONGER pump heads, stepper motors, and the PERWIN control system. It utilizes circular follow-up reciprocating filling technology for precise and reliable filling operations. The filling parameters can be easily stored and selected via the host touch screen for different filling volumes, enhancing operational flexibility and efficiency.

Additional customization includes a vertical round bottle servo labeling machine paired with a 600mm turntable buffering system before labeling, guaranteeing smooth and accurate labeling processes. The bottle fixing during capping is managed by a pneumatic mechanism, ensuring secure and consistent sealing. A Zebra printer is integrated for high-quality printing needs within the line.

PERWIN offers this biochemistry reagent filling capping labeling line with a minimum order quantity of just 1 unit, priced negotiably to meet your budget requirements. The packaging is done in export standard wooden cases, ensuring safe delivery. With a supply ability of 10 pieces per month and a delivery time of 60 working days, this diagnostic reagent filling machine is a reliable choice for your production needs. Payment terms are TT for your convenience.

Support and Services:

Our Diagnostic Reagent Filling Line is supported by a dedicated team of technical experts committed to ensuring seamless operation and maximum productivity. We offer comprehensive installation services, including equipment setup, calibration, and validation to meet your specific production requirements.

Preventive maintenance programs are available to minimize downtime and extend the lifespan of your filling line. Our technicians provide routine inspections, cleaning, lubrication, and part replacements as needed to keep the equipment running at optimal performance.

In the event of technical issues, our support team is equipped to diagnose and resolve problems promptly through remote assistance or onsite visits. We maintain an extensive inventory of spare parts to facilitate quick repairs and reduce production interruptions.

Training services are provided to your operators and maintenance personnel to ensure proper handling, operation, and troubleshooting of the filling line. Customized training sessions can be arranged based on your team’s experience and operational needs.

Additionally, we offer upgrade and retrofit options to enhance the capabilities of your existing filling line, incorporating the latest technological advancements and compliance standards in diagnostic reagent packaging.

Our commitment is to deliver reliable, efficient, and compliant filling solutions that support your diagnostic reagent production goals with professional technical support and services.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is branded as PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line manufactured?

A2: It is manufactured in Qidong, Jiangsu, China.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The product holds multiple certifications, including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and price for this filling line?

A4: The minimum order quantity is 1 unit, and the price is negotiable based on order specifications.

Q5: How is the Diagnostic Reagent Filling Line packaged and what is the delivery time?

A5: The machine is packaged in export standard wooden cases to ensure safe shipment, and the delivery time is approximately 60 working days.

Q6: What are the payment terms and supply ability for this product?

A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 units per month.