Product Description:
The Animal Sera Filling Machine is a highly advanced and reliable solution designed specifically for the precise filling of various animal-derived liquids such as fetal bovine serum, animal blood, and other animal sera. This machine, often referred to as the Fetal Bovine Serum Filling Machine or Animal Serum Filler, is engineered to meet the stringent requirements of the biotechnology, pharmaceutical, and veterinary industries, ensuring both efficiency and safety in liquid filling processes.
One of the standout features of this Animal Blood Filling Machine is its construction materials. The parts that come into direct contact with the liquid are made from premium 316L stainless steel or medical-grade polymer materials such as silicone tubes, all of which comply with GMP (Good Manufacturing Practice) standards. This ensures that the liquids being filled are not contaminated and maintain their purity and biological activity throughout the process. The use of 316L stainless steel, known for its excellent corrosion resistance and ease of sterilization, guarantees long-lasting durability and hygiene.
The machine is equipped with a 30-liter buffer tank made entirely of 316L stainless steel, which is designed to meet high temperature sterilization requirements. This buffer tank includes an observation window for easy monitoring of liquid levels and a sterile respirator with a 0.22μm filter to maintain a contamination-free environment inside the tank. Additionally, customers have the option to integrate a weighing platform with a weighing sensor, allowing precise control of the liquid level within the buffer tank. This feature is crucial for ensuring accuracy and consistency in the filling volume, improving overall production quality.
At the heart of the filling process is the peristaltic pump head, which utilizes the Leadfluid pump head paired with Siemens servo motors. This combination offers smooth, accurate, and adjustable liquid delivery, minimizing shear stress on sensitive biological fluids like fetal bovine serum and animal blood. The peristaltic pump design ensures that the fluid only contacts the inner tubing, reducing the risk of contamination and making cleaning and maintenance straightforward and efficient.
The capping system of the Animal Serum Filler employs pneumatic positioning technology that precisely aligns both the bottle body and the bottle mouth. This ensures that caps are applied securely and accurately, preventing leaks or contamination. The pneumatic system enhances operational stability and speed, making it ideal for high-volume production environments where consistency and reliability are paramount.
In addition to filling and capping, the machine features an integrated sleeve labeling machine designed with an anti-static device to prevent label misalignment and sticking issues. The labeling system delivers accurate sleeve labeling with no missing or stuck labels, ensuring a professional and clean appearance of the final product. Label length and speed can be conveniently adjusted through the Human-Machine Interface (HMI), allowing operators to tailor the labeling process to different bottle sizes and production speeds. The sleeve labeling machine incorporates a three-piece rotating blade design that delivers neat cutting edges, boasts a long service life, and offers easy blade replacement, reducing downtime and maintenance costs.
Overall, this Animal Sera Filling Machine is an all-encompassing solution for businesses needing precise, hygienic, and efficient filling of fetal bovine serum, animal blood, and other animal sera. Its use of high-grade materials, combined with advanced components such as the Leadfluid pump head, Siemens servo motors, pneumatic capping positioning, and a sophisticated sleeve labeling machine, make it an indispensable piece of equipment in the animal serum and biotechnology industries. With this machine, manufacturers can ensure high product quality, operational efficiency, and compliance with strict regulatory standards.
Features:
- Product Name: Animal Serum Filler
- Suitable for 500ml and 1000ml square Nalgene aseptic bottles with the same cap
- Optional glove box: The filling host Q2 and Q3 areas can be equipped with 2 to 3 pairs of glove boxes
- Drip-proof design: Special liquid receiving tank prevents liquid drops from dripping after filling with the filling needle
- Bottle feeding and separation: Bottles are separated by a bottle feeding screw driven by a servo motor
- Equipped with high-quality Festo pneumatic components
- Ideal as a fetal bovine serum filling machine
- Efficient and precise animal serum filler for various production needs
Technical Parameters:
| Filling needle lifting |
Servo motor is used to control the filling needle lifting. The height of bottles of different specifications can be digitally set or adjusted, and the parameters can be stored to prevent splashing and foaming during filling. |
| Power |
The filling room is: 220V 60Hz; power is about 10KW. The packaging room: 380V 60Hz three-phase five-wire system, power is about 15KW. |
| Drip-proof design |
A special liquid receiving tank is designed to prevent liquid drops from dripping after filling with the filling needle. |
| Printer |
Thermal transfer printers print product information on labels, such as text, numbers, letters, and can print serial numbers designed as barcodes. |
| Machine material |
The material in direct contact with the liquid is 316L stainless steel, or medical polymer materials that meet GMP requirements, such as silicone tubes, etc. |
| Pneumatic components |
Festo |
| Push bottle at the end of the screw |
A bottle pushing mechanism is installed at the end of the bottle discharging screw to ensure that each group of bottles can be discharged smoothly after filling, and no bottles are left at the end of the screw to prevent confusion with the next filling group, which is convenient for random inspection or sample retention of the entire group. |
| HMI |
Siemens 12 inches (Filling Machine), other machines for 9 inches. |
| Product specifications |
500ml and 1000ml square Nalgene aseptic bottles with the same cap. |
| Production line composition |
Bottle loading power platform + inner package unpacking platform → purification buffer zone (liquid supply area) → decapping → empty bottle weighing + filling + weighing after filling → capping → entering the inspection and rejection area (unqualified weighing, no cap, crooked cap, not tightened inspection, unqualified products enter the dedicated channel, and unqualified products can be specially processed under the laminar flow hood in this area) → automatic film sleeve + heat shrink machine → double side labeling machine → collection platform. |
Applications:
The PERWIN Animal Sera Filling Machine, model PW-ZWGX330, is a state-of-the-art equipment designed for high-precision aseptic filling of animal sera and related biological products. Originating from Shanghai and certified by CE, ISO, GMP, UL, TUV, and SGS, this machine is ideal for pharmaceutical and biotechnology companies that require reliable and sterile filling solutions. Its robust 304 stainless steel frame, tempered glass safety protection, and advanced sensor integration from OMRON and LEUZE ensure both operational safety and accuracy throughout the filling process.
Perfectly suited as an Animal Serum Filler, the PW-ZWGX330 excels in applications involving fetal bovine serum filling machine operations and the broader Animal Plasma Aseptic Filling Line. It is engineered to meet the stringent clean area requirements essential for aseptic processing. The machine is divided into four distinct zones—Q1 to Q4—with each area equipped with independent Class 100 laminar flow hoods, effectively preventing cross-contamination between the unpacking, liquid supply, filling and capping, and rejection stages. This zoning facilitates a highly controlled environment for inner packaging unpacking, bottle loading, liquid filling, capping, and quality control, making it especially suitable for sensitive biological fluids like fetal bovine serum and animal plasma.
Industrial users will find this filling machine highly adaptable due to its user-friendly control interface, which features independent entry buttons and operation screens for each product specification, preloaded with mature parameters to enhance ease of use and reduce setup times. The filling accuracy, supported by online weighing with a margin of error between ±0.3% to 0.7%, ensures precise dosing critical for costly and sensitive serum products.
With a supply capacity of 10 units per month and a delivery time of approximately 90 working days, the PERWIN PW-ZWGX330 comes packaged in export standard wooden cases to ensure safe transportation worldwide. The company offers negotiable pricing and flexible payment terms via TT, catering to diverse customer needs. This animal serum filler machine is ideal for pharmaceutical manufacturers, research laboratories, and biotechnological companies engaged in the aseptic filling of fetal bovine serum, animal plasma, and other related biological fluids where hygiene, precision, and safety are paramount.
Customization:
The PERWIN Animal Serum Filling Machine, model number PW-ZWGX330, is a high-precision Animal Plasma Aseptic Filling Line designed and manufactured in Shanghai. This advanced Animal Blood Filler is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring top quality and compliance with international standards.
Our Animal Serum filling machine features a comprehensive production line composition that includes Bottle Loading Power Platform, Inner Package Unpacking Platform, Purification Buffer Zone (liquid Supply Area), Decapping, Empty Bottle Weighing, Filling, Weighing After Filling, Capping, and an Inspection and Rejection Area equipped with an automatic film sleeve and heat shrink machine, double side labeling, and collection platform. This ensures efficient, sterile, and accurate filling operations.
Equipped with OMRON and LEUZE sensors, the machine guarantees precision with a capacity of approximately 7 to 8 bottles per minute based on 500ml bottles, subject to actual test conditions. The linear positioning filling method and an anti-filling needle deviation alarm and stop mechanism enhance safety and reduce errors during the filling process.
PERWIN offers a minimum order quantity of 1 unit with negotiable pricing. The packaging is done using export standard wooden cases to ensure safe delivery. The delivery time is approximately 90 working days, and payment terms are via TT. Our supply ability is 10 pieces per month.
This Animal Serum filling machine is ideal for aseptic filling needs in the animal health industry, combining reliability, efficiency, and compliance to meet your specialized production requirements.
Support and Services:
Our Animal Sera Filling Machine is designed to provide precise and efficient filling solutions for various types of animal sera. We offer comprehensive technical support and services to ensure the optimal performance and longevity of your equipment.
Technical Support:
Our dedicated technical support team is available to assist you with installation, operation, and troubleshooting of the Animal Sera Filling Machine. We provide detailed user manuals, video tutorials, and remote assistance to help you maximize productivity and minimize downtime.
Maintenance Services:
Regular maintenance is crucial for the smooth operation of your filling machine. We offer scheduled maintenance services, including inspection, cleaning, calibration, and replacement of worn parts to maintain accuracy and efficiency.
Training Programs:
We provide comprehensive training sessions for your staff to ensure they are well-versed in the operation and maintenance of the Animal Sera Filling Machine. Training can be conducted on-site or remotely based on your preferences.
Spare Parts and Upgrades:
Genuine spare parts and upgrade kits are available to keep your machine running at peak performance. Our team can advise on suitable upgrades to enhance functionality and adapt to changing production needs.
Warranty and Repairs:
The Animal Sera Filling Machine comes with a warranty that covers manufacturing defects and certain repairs. In case of any issues, our service centers are equipped to provide efficient repair services to minimize downtime.
We are committed to delivering exceptional service and support to help you achieve reliable and efficient animal sera filling operations.
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